As long as there have been humans, there have been stonemasons. As a result, stonemasonry has a rich and illustrious history, having been used to construct such world landmarks as the Stonehenge, Egyptian Pyramids, Angkor Wat, Borobudur, and the Acropolis and Parthenon in Greece.
With a history stretching back millennia, stonemasons hold a special place in the worlds of both commerce and industry. For ages, they inspired and encouraged stonemasons to outdo one another in creating ever more breathtaking works of art.
Stonemasons nowadays still require a wide range of expertise, including that of artists, geologists, builders, engineers, and designers, in order to properly prepare, cut, trim, and install stone for various projects.
If you're seeking to understand more about working as a stonemason, you might be interested in knowing more about a practical job that involves a high degree of attention to detail, and a job that enables you to be imaginative, perform as part of a team, and keeps you healthy and active: stonemasonry.
There is a great deal of information here, including the basics of the trade, the two main subfields of stonemasonry and allied professions, the necessary skill sets, the entry requirements, and much more.
Architecture in Stone: A Historical Perspective
Stoneworking is among the oldest established professions in human history.
The use of fire in the production of plasters, mortars, and quicklime may be traced all the way back to the time of the Neolithic Era and the first animal domestication.
Housing was then constructed out of clay, straw, and stone. And the rest, as they say, is history; stonemasonry emerged as a distinct trade.
From then on, stonework has played a crucial part in every culture that has ever existed.
Pyramids were constructed by the Egyptians, step pyramids by the Central American civilizations, palaces by the Persians, temples by the Greeks, etc.
Stonemasons have been responsible for creating distinctive symbols and buildings for nearly every civilisation throughout history.
The twentieth century, however, saw the greatest innovation in stoneworking technology.
Until now, stonemasons relied on either draught animals or their own muscle power to lift and move large blocks of stone.
However, many of the previously challenging components of the trade were simplified and made easy with the development of internal combustion.
Cranes and forklifts make light work of lifting and placing massive stones, while motor-driven mortar mixers, compressed-air powered equipment, abrasive cutting tools, and carbide-tipped chisels speed up and smooth out the masonry process.
What Exactly Do Masons Do?
Masons who work with brick, block, or stone produce constructions and finishes that look great and last a long time.
Concrete blocks, natural stone, and bricks have been used by these workers for hundreds of years to construct homes, businesses, roadways, and walls.
As long as people need homes, offices, and other buildings, they'll be in business.
Whether it's laying a stone sidewalk or decorating the façade of a skyscraper, the task can range in complexity from straightforward to intricate.
To make the floors, walls and other structures, workers must first cut and break the materials.
When the building materials have been cut to size, they can be placed without or with a binding material.
To guarantee the building satisfies the required criteria, workers rely on their own observations and a wide range of instruments.
After the blocks, bricks, or stone have been laid, the workmen clean the final product using a range of cleaning products.
Masons, often known as bricklayers or block layers, lay and repair masonry surfaces like bricks, premade masonry panels, concrete blocks, and more in new or existing buildings.
Firebrick linings are installed by some bricklayers, making this a niche industry.
Bricklayers typically begin their work in a building's corners. It takes time and the expertise of skilled bricklayers to erect corners due to the precision that is required.
Bricklayers use a trowel, a flat, edged metal implement with a handle, to distribute a bed of mortar, a mix of cement, limestone, sand, and water, on the ground, then set the brick on top of the mortar, pressing and tapping it into place.
Bricklayers may use hand tools, such as hammers and chisels, or power tools, such as saws, to shape bricks to fit around openings like windows and doors, as specified by the building's blueprints.
Jointing tools are then used to smooth the mortar joints and ensure a seamless, consistent appearance.
Brick arches provide structural support and aesthetic enhancement, even though lintels made of steel are more commonly used by bricklayers at door and window openings.
For industrial applications requiring high temperatures, refractory masons instal firebrick and fireproof tile in places like furnaces, boilers, ladles, cupolas, and soaking pits.
The vast majority of them are found working in steel mills, whereby molten materials are transported from furnaces to rolling machines via refractory beds.
In addition to the petrochemical industry, they work in the glass and ceramics industries, as well as in incinerators.
In many cases, additional maintenance must be performed after a building is finished.
Workers who specialise in cleaning, pointing, and caulking might be the finishing touch on a project or the backbone of a restoration effort.
Repairing or replacing loose mortar is a common task for these professionals, who typically work on older buildings.
Bricks, blocks, and stone are handled with extreme care so as not to compromise the building's basic structural integrity.
It may take multiple layers to enable the new mortar to dry correctly, based on how much of the old mortar is being removed.
Brick and stone are cleaned with chemicals after they have been laid to give the building a final look.
Stonemasons are skilled construction workers who specialise in working with stone.
Both natural cut stones like limestone, granite, and marble and artificial stones like concrete, marble chips, and other building materials are used in their trade.
Masons have specialised chisels and hammers for working stone.
Stone is shaped and sized by sawing it down the grain; a diamond-tipped saw is used for cutting particularly expensive stones. It is common practise for stonemasons to refer to blueprints with individually numbered stones.
These numbered stones can be found and transported by the helpers to the masons. The heavy lifting of massive stone chunks may necessitate the services of a derrick operator with a hoist.
The Three Main Types of Stonemasonry
Banker Masons
Masons typically work out of workshops, where they cut, carve, and shape stone using a diverse range of power and hand equipment.
Masons are known as stonecutters. To manufacture stones of the appropriate size and shape for usage elsewhere, they operate according to specifications provided by builders or other designers.
Fixer Masons
Fixers follow plans while on the job and travel to construction sites to fit or lay from before the stone and cladding for buildings. In addition to this, they repair, rebuild, and restore the masonry that is already there.
Work that specialises in permanently attaching stone, which can be quite heavy, to building structures using mortar or specialised fittings is extremely hazardous and requires a great level of ability.
Masons of the Memorial
Masons that specialise in memorial work carve designs into stone for a variety of uses, including grave markers, headstones, statues, memorial plaques, and memorials.
They are utilised in the process of creating detailed memorial inscriptions by councils and other local governments, funeral parlours, crematoriums, and other similar establishments.
Essential Skills
The ability to work well with one's hands is one of the most important skills for a stonemason to possess. You will be working with a wide variety of instruments, each of which has its own power level.
You will be applying these tools to a variety of stones and materials, each of which has its unique characteristics.
Stonemasonry calls for a delicate touch, strength and dexterity, exceptional coordination, and a sensitive approach.
It's crucial to have a creative mind as well as an eye for art. You will frequently be required to sketch intricate drawings to scale, in addition to reading, comprehending, and precisely following sophisticated blueprints and instructions provided by builders and architects.
In addition to this, you should work on developing your own signature style. In the exact same way, if you handed two painters the very same brushes, paints, plus canvas and asked them to color the identical same image, the finished products will be different and contain distinguishing characteristics that are exclusive to each painter.
Even if you make two masons with the very same equipment, stone, and brief, the work they produce will be distinctive in some ways.
These are highly valued, and the ability to specialise in a certain type of work while adhering to a particular aesthetic is crucial since it will help you "carve" out a successful career path.
Because of the nature of the work, you must be willing to maintain a high level of bodily fitness and strength.
Work that involves lifting heavy stones and working with huge, strong tools can be physically taxing.
Fixer masons may frequently work outside, and it is extremely rare for inclement weather to be a sufficient reason to cancel a job.
Scaffolding structures can also be heated in modern times, so don't assume that chilly weather implies a day off the job!
In the same vein, having an aptitude for heights and the ability to often travel for business are both necessary qualities for fixer masons, along with a positive attitude and the capacity to travel.
The work must be approached with caution and responsibility, and it must be carried out in collaboration with others.
Stonemasons often labour in hazardous conditions, and if safety protocols aren't adhered to, they put themselves at risk of suffering major injuries or even dying.
Regulations governing health and safety must be adhered to and respected at all times.
During your training, you will study each and every one of these, however every workplace has certain protocols that are exclusive to that setting.
If you or your coworkers put yourself or others at risk by ignoring or neglecting these, you should not consider them to be "advice"; rather, guidelines are there for the protection of everyone.
Required Levels of Education and Experience
Apprentices often begin their careers as mason tenders, helpers, or labourers. These individuals mix cement, carry materials, and erect or relocate scaffolding.
When the opportunity presents itself, students observe and learn from master artisans how to properly mix and distribute lay brick, mortar and block, or set stone.
Skills in pointing, cleaning, and repointing may also be taught. With time and practise, individuals become adept at increasingly complex procedures and can be considered skilled artisans in their own right.
On-the-job training takes more time than classroom instruction, thus it costs more to hire someone without prior experience in the field.
Most registered apprenticeships last between three and four years.
Masonry is a trade that can be learned by some people at vocational institutions.
Different schools and funding sources have different entry requirements and tuition costs.
On the other hand, some employees take classes after they've been hired as part of their ongoing training.
Bricklayers, block layers, and stonemasons typically find their apprenticeship programmes supported by regional union-management collaborative apprenticeships and training committees, contractors, or trade organizations.
Apprenticeship programmes typically span 3–4 years and involve at least 140 hours of class time per year over a variety of topics including, but not limited to, blueprint reading, arithmetic, design work, sketching, and more.
The emphasis of apprenticeships is expected to shift from years of experience to actual results in the near future. This may cause apprenticeships to last on average less time.
Apprenticeships typically require applicants to be aged minimum 18 years old and also in excellent health.
A background in mechanical drawing, mathematics, and general shop during one's time in high school is prefered.
To begin their careers, many apprentices spend the first month or so helping labourers with tasks like hauling materials, mixing cement, and erecting scaffolding.
Brick and block laying, alignment, and joining are the next skills taught to apprentices.
To better utilise various masonry materials, they may also gain experience working with stone and concrete.
Bricklayers in commercial construction typically work for large employers and receive comprehensive training, typically during an apprenticeship, covering all aspects of bricklaying and stonemasonry.
Residential builders typically work for smaller firms and focus on one or two sectors of the industry.
Conclusion
The art of stonework is one of the world's oldest continuously practised trades.
World-famous sites including Stonehenge, the Egyptian Pyramids, Angkor Wat, Borobudur, and the Acropolis and Parthenon were all built using stonemasonry.
Masons are skilled workers who install and fix masonry surfaces such as brick, prefabricated masonry panels, concrete blocks, and more.
The heavy lifting and placement of these stones is made easy by the use of cranes and forklifts. Masonry is simplified with the use of motorised mortar mixers, abrasive cutting tools, and carbide-tipped chisels.
Firebrick and fireproof tile are installed by refractory masons in high-heat areas such as furnaces, boilers, ladles, cupolas, and soaking pits.
Stonemasons are experts in the use of stone in building construction. Masons often do their work in specialised workshops, where they have access to a wide variety of power and manual tools.
Memorial masons are stone carvers who focus on making memorials. Gravestones, monuments, statues, plaques, and memorials all fall under this category.
Stonework necessitates sensitivity, strength, dexterity, and coordination. You need to be willing to consistently challenge yourself physically.
All health and safety rules must be followed at all times.
Repair masons need a head for heights and mobility to work in a variety of locations.
Usually spanning three to four years, an apprenticeship course will require a minimum of 140 hours of classroom instruction every year.
Content Summary
- As a result, stonemasonry has a rich and illustrious history, having been used to construct such world landmarks as the Stonehenge, Egyptian Pyramids, Angkor Wat, Borobudur, and the Acropolis and Parthenon in Greece.
- With a history stretching back millennia, stonemasons hold a special place in the worlds of both commerce and industry.
- If you're seeking to understand more about working as a stonemason, you might be interested in knowing more about a practical job that involves a high degree of attention to detail, and a job that enables you to be imaginative, perform as part of a team, and keeps you healthy and active: stonemasonry.
- There is a great deal of information here, including the basics of the trade, the two main subfields of stonemasonry and allied professions, the necessary skill sets, the entry requirements, and much more.
- Stonemasons have been responsible for creating distinctive symbols and buildings for nearly every civilisation throughout history.
- Concrete blocks, natural stone, and bricks have been used by these workers for hundreds of years to construct homes, businesses, roadways, and walls.
- To make the floors, walls and other structures, workers must first cut and break the materials.
- Masons, often known as bricklayers or block layers, lay and repair masonry surfaces like bricks, premade masonry panels, concrete blocks, and more in new or existing buildings.
- Bricklayers typically begin their work in a building's corners.
- It takes time and the expertise of skilled bricklayers to erect corners due to the precision that is required.
- Stonemasons are skilled construction workers who specialise in working with stone.
- It is common practice for stonemasons to refer to blueprints with individually numbered stones.
- Masons that specialise in memorial work carve designs into stone for a variety of uses, including grave markers, headstones, statues, memorial plaques, and memorials.
- The ability to work well with one's hands is one of the most important skills for a stonemason to possess.
- It's crucial to have a creative mind as well as an eye for art.
- In addition to this, you should work on developing your own signature style.
- Even if you make two masons with the very same equipment, stone, and brief, the work they produce will be distinctive in some ways.
- Because of the nature of the work, you must be willing to maintain a high level of bodily fitness and strength.
- In the same vein, having an aptitude for heights and the ability to often travel for business are both necessary qualities for fixer masons, along with a positive attitude and the capacity to travel.
- On-the-job training takes more time than classroom instruction, thus it costs more to hire someone without prior experience in the field.
- The emphasis of apprenticeships is expected to shift from years of experience to actual results in the near future.
- Apprenticeships typically require applicants to be aged minimum 18 years old and also in excellent health.
- Brick and block laying, alignment, and joining are the next skills taught to apprentices.
- Bricklayers in commercial construction typically work for large employers and receive comprehensive training, typically during an apprenticeship, covering all aspects of bricklaying and stonemasonry.
Frequently Asked Questions
Stonemasons have a wide variety of tools at their disposal, including hammers, chisels, trowels, mallets, wedges, pneumatic tools, and brushes. The majority of the time, they will have people transporting stones. In some cases, masons will use numbered blueprints. Mortar is applied with trowels in between each stone course.
To construct or restore buildings made of stone, stonemasons must first cut and shape the stone. Among these are houses, museums, cemeteries, and statues of all kinds. In addition to the more common stones like granite and quartz, stonemasons have access to a wide variety of other natural resources.
Since the dawn of civilisation, stonemasons have been the go-to guys for erecting monuments, memorials, and other monumental works of art.
A mallet, chisels, and a metal straight edge are the fundamental stoneworking implements. A level surface may be created with them, which is the starting point for any stonework project. Chisels occur in a wide range of sizes and shapes to suit a wide range of applications, and their nomenclature can vary greatly from region to region.
A stonemason is a person who works with stone to construct buildings, monuments, and grave markers. Their profession requires them to lift, carry, and move large materials and equipment throughout their careers.